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Custom Battery Pack Design and OEM/ODM Solutions

OEM / ODM custom battery pack design for robotics, UAVs, medical, and industrial equipment—cell selection, series-parallel architecture, BMS, enclosure, connector, prototype validation, and production planning.

Cells Pouch, polymer, 18650, 21700, 32700
Voltage Project specific
BMS CAN / RS485 / SMBus
Scope Design to validated prototype

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Products are shown in one catalog grid, with product type and keyword filters before detail-page review of BMS, enclosure, certification, and duty-cycle requirements.

21700 cylindrical lithium battery cell for custom OEM battery pack selection and series-parallel design
Cylindrical Cell Packs 21700Energy / power / high-rate

Custom 21700 Battery Pack

Custom 21700 cylindrical lithium battery packs for OEM equipment that need higher cell capacity, fewer parallel groups, series-parallel architecture, enclosure, connector, BMS, and validation planning in one project path.

Key specs

6S / 12S / custom examples / 3.0-6.5Ah cell building blocks / About 10-90A per cell class / 21700 Li-ion / NMC by project

18650 cylindrical lithium battery cell for custom OEM battery pack sourcing and pack layout planning
Cylindrical Cell Packs 18650Energy / power / high-rate

Custom 18650 Battery Pack

Mature 18650 cylindrical-cell battery packs for OEM devices that need stable sourcing, flexible series-parallel design, BMS protection, harness and connector customization, and cost-controlled sampling.

Key specs

1S to multi-S / custom examples / 1.5-4.0Ah cell building blocks / About 10-60A per cell class / 18650 Li-ion / NMC by project; LFP option review

32700 LiFePO4 cylindrical cell for custom OEM battery pack selection, 12.8V / 25.6V module design, and long-life pack planning
Cylindrical Cell Packs 32700LiFePO4

Custom 32700 LiFePO4 Battery Pack

Custom 32700 LiFePO4 cylindrical OEM pack design for safer long-life 12.8V / 25.6V module platforms, with capacity, BMS, and enclosure confirmed by project.

Key specs

12.8V / 25.6V / custom examples / About 5.5-6.5Ah cell building blocks / About 1C-3C continuous planning / 32700 LiFePO4

Custom pouch lithium battery pack for thin OEM devices with protection PCB, lead wires, and connector planning
Pouch Cell Packs PouchThin / shaped

Custom Pouch Battery Pack

Thin-profile pouch lithium battery packs for compact OEM devices, medical products, smart hardware, and shaped enclosures—matching thickness, tab direction, protection PCB, and connector for low-to-mid rate duty cycles.

Key specs

1S-4S / custom examples / About 0.2-10Ah building blocks / About 3-20A class examples / Pouch Li-ion / NMC by project

Custom polymer lithium battery pack for high-rate OEM equipment with pouch-cell format, discharge connector planning, and thermal review
Polymer Battery Packs Polymer8C-60C planning

Custom Polymer Battery Pack

Cross-industry high-rate polymer OEM pack design for tools, RC models, portable high-power hosts, and custom high-current equipment—covering C-rate planning, connector, compression, and thermal review.

Key specs

3S-14S / custom examples / About 1.5-30Ah building blocks / About 8C-60C planning band / High-rate LiPo / polymer by project

Category notes

Cylindrical Cell Packs

3

18650, 21700, and 32700 cylindrical-cell packs for mature OEM platforms, stable sourcing, flexible series-parallel layouts, and safer long-life LFP routes.

Pouch Cell Packs

1

Thin, shaped, and lightweight pouch-cell packs for compact devices, medical equipment, and constrained enclosures.

Polymer Battery Packs

1

High-rate and lightweight polymer packs for UAV, tools, pulse-power devices, and current-focused OEM systems.

Custom battery pack design and OEM/ODM

Move from equipment requirements to a validated, production-ready custom battery system.

From equipment requirements to a validated, production-ready custom battery system—cell selection, series-parallel architecture, voltage and capacity, continuous and peak current, BMS, enclosure, connector, prototype validation, and production planning.

Custom battery project workflow

1. Equipment requirement review

Confirm application, duty cycle, voltage window, runtime, continuous and peak current, envelope, weight, environment, and target market.

2. Cell and PACK architecture

Choose a custom LiFePO4 / LiPo battery pack or 18650 / 21700 / 32700 cylindrical route by duty cycle, then review series-parallel layout, energy, thermal path, and protection architecture.

3. BMS and mechanical integration

Confirm protection thresholds, CAN / RS485 / SMBus, charger, enclosure, connector, harness, mounting, and service boundaries.

4. Prototype and validation

Build against the approved specification and review electrical, thermal, charge-discharge, communication, mechanical fit, and document requirements.

5. Production handoff after prototype lock

Confirm revision, BOM, test records, and validation boundaries; after the specification is locked, move into controlled assembly and production delivery.

Custom battery design RFQ inputs

Provide these inputs so the cell route, PACK architecture, and validation path can be reviewed before prototyping and quotation.

Equipment applicationTarget voltageCapacity / runtimeContinuous currentPeak currentAvailable envelopeWeight limitCell preferenceChargerConnector and harnessBMS communicationOperating environmentCertification marketSample and annual quantity
Request a custom battery design

Category key specs

Confirm the product route by specification boundaries.

This section keeps the category's key product capabilities so buyers can judge voltage, capacity, discharge, structure, BMS, and certification range first.

OEM & ODM lithium battery pack development
Custom battery systems for industrial devices
Custom LiFePO4 / LiPo battery pack chemistry routes
18650 / 21700 / 32700 cylindrical pack platforms
Architecture, BMS, enclosure, and validation design
Soft pack, plastic, or metal enclosure options

Sourcing language

Frame sourcing by design, OEM/ODM scope, format route, and project maturity.

State OEM / ODM scope, duty cycle, chemistry, series-parallel layout, enclosure, connector, BMS communication, and certification targets so the design brief is clear in one pass.

Primary commercial terms

For OEM & ODM lithium battery pack programs that need cell, structure, BMS, and production documents developed together.

custom battery pack designoem & odm lithium battery packcustom battery systems for industrial devices

Format and chemistry routes

Confirm cell format during design review and capture it as chemistry and mechanical constraints in the RFQ.

custom lifepo4 / lipo battery pack18650 / 21700 / 32700 battery packthin pouch OEM

Related service entries

These needs are better submitted through the matching service entries.

approved-spec assembly servicefinished robot / UAV battery platformsportable power-station modulesbare cell catalog shopping

Buying guide & FAQ

Specification and buying guide

What information is needed for a custom battery pack quotation?

Voltage, capacity, peak current, continuous current, dimensions, connector, BMS communication, application, certification target, and quantity are the core inputs. For the full engineering checklist—validation, files, and quantity planning—open the Custom Battery Pack RFQ Checklist under Resources.

Which project stage fits Custom OEM vs. battery pack assembly service?

Choose Custom OEM when cell selection, series-parallel architecture, BMS, enclosure, connector, or validation still need engineering. Choose battery pack assembly service when the specification or drawings are ready for controlled production.

When should buyers request cylindrical or pouch cells instead of a full OEM pack?

Request cells when your team already controls pack layout, welding or tab connection, BMS, enclosure, and validation. Use Custom OEM when you need pack-level design development.

When should a buyer request cells, modules, or full PACK systems?

Cells fit buyers with their own pack engineering. Modules fit buyers who need standardized series-parallel building blocks. Full PACK systems fit buyers who need BMS, enclosure, harness, connector, and installation-ready integration.

When do finished robot, UAV, or portable-power platforms fit better?

Finished robot / AGV platforms, finished flight packs, and inverter-matched station modules have dedicated product categories. Custom OEM stays for cross-industry pack design that is still undefined.

Global delivery and project documentation

Cell, PACK, and export-document support for global OEM projects.

Staricell plans cell supply, pack engineering, BMS integration, test records, and shipment documents around each shipping country, application duty cycle, certification target, and production schedule.

Global OEM delivery

Cell supply, pack engineering, BMS integration, production testing, and export documents are planned around each buyer's shipping country, application, and volume schedule.

Certification and shipping files

Project files can cover UN38.3, MSDS / SDS, shipment labels, test summaries, and documentation paths for CE, IEC, UL, RoHS / REACH, and other requirements.

Application-duty review

Operating temperature, continuous / peak current, enclosure protection, connectors, chargers, communication interfaces, and field-service needs are reviewed before mass production.

Repeatable project records

Cell batch data, matching records, BMS settings, inspection results, and aging summaries can be aligned before sampling or pilot production.

Project quote

Send equipment, electrical, mechanical, and production requirements to start custom battery design review.

Share voltage, capacity, application, quantity, target market, enclosure needs, and certification targets. Our team will map the pack architecture and quote path.

Request a custom battery design